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  1. Grizzly Tech Tips
    Hello, I have searched the forums but could not find anything that matches my issue, I have a 2005 660 with a no start seems to lock up when the spark plug is in and cranks over fine when it's out, we have replaced the starter, battery ,carb and relay, and had the valves adjusted, and can not...
  2. Grizzly Talk
    I have a 2005 Grizzly 660 that I bought off of my grandpa. Back in 2016 it, along with the majority of my region, flooded. This flood killed the display. I have had it for about a year. When I first got it it would not start, but a simple spark plug corrected that issue. The battery started...
  3. Grizzly Electrical & Lighting
    Bike was sitting for a long time , just clean carb and cranked it up and was running rough but running.... after a few min of running it killed and now I have no spark , I have replaced the stator , rectifier coil and cdi.... still no spark ! I’m just lost at what this can be... is there a...
  4. Grizzly Electrical & Lighting
    Hi guys I'm new here I have a problem with a 660 I'm fixing for a guy. It got no spark he put a new ignition coil, new ignition put another wiring harness ,new stator Chinese ones It looks like he said he tried cdi on another 660 and it started. I tested the pickup coil j got 500 osm. What...
  5. New Member Introductions
    My grizzly has no spark stator checks in specs.had to replace pulsar coil it is in specs..replaced ignition coil still no spark which only left cdi box. Replaced cdi box still no spark please help
  6. New Member Introductions
    Hi I'm new to the grizzly riders. I have a 99 grizzly 600 and the wheeler runs but has weak spark. Where would you think I should start checking first? I can hold on to the plug and turn it over and get a slight shock.
  7. Grizzly Electrical & Lighting
    Seems like a fairly common fault on the Grizzly's. Just like Wessel, Have no spark. Have manual and followed Ignition Troubleshooting: Checked out following: Spark Plug ( new) Ignition Coil (checked OK) Stator, Pickup and Source Coils (checked OK) Engine Kill Switch and Main Switch (checked...
  8. General Discussion
    Hey guys needing some help getting my grizzly back up and running I haven't ben getting spark to the plug for a few days bike has Ben turning over fine with plenty of gas went messed 29th it today it turned over then quit and now I'm getting a clickin noise from the kill switch at the connector...
  9. Grizzly Electrical & Lighting
    I have gone through the complete harness and tested for continuity. Replaced the cdi unit. Replaced complete stator coils and pick up coil. Replaced regulator rectifier. Replaced ignition coil. Replaced ignition switch. Replaced spark plug and lead. Cleaned all connectors. Checked for voltage at...
  10. Grizzly Tech Tips
    It sounds like my spark arrestor is rattling inside my muffler.The first bolt I tried,broke off.I'm sure they will all brake off and need to be drilled and tapped.I'm wondering if I take the spark arrestor out will it affect engine performance or hurt anything?what is it's purpose?
  11. Grizzly Electrical & Lighting
    I've got a 660. Lost spark. Replaced spark plug,ignition coil,stator,pickup coil,cdi box, and tested ignition switches. Both working properly. I can't seem to find the problem. Anybody have any ideas??
  12. New Member Introductions
    Went to start the grizzly and it wouldn't fire. The battery soon died also. Charged the battery for a little while and tried to start is again, no go. Changed the spark plug and checked for spark and had none. Charged the battery over night and tried again, and the darn thing fired right up...
  13. General Discussion
    Hey guys, in the process of changing oil, and I figured I would put a new plug in too. The manual calls for a gap between .031-.035..I'm not a real tech head, but first is there a big difference between that tolerance, and second I dont have a torque wrench..is it critical to torque it to spec...
  14. Grizzly Engine & Transmission
    I pulled a DR8EA out, put a D8EA in, Thoughts on this subject?
  15. Grizzly Tech Tips
    need some help here guys, have 02 grizzly 660 . already checked stator, coil, cdi, start button, main switch, also swapped in a known good cdi, stator and coil. any thoughts or ideas are much appreciated
  16. Grizzly Talk
    OEM or aftermarket? Just wanted to get your opinions. The weathers getting colder here and i want to stock up on them, i would hate to not be able to ride just cause i didnt have a couple of spares. Thank guys, all the info thats availible on this forum is just amazing. PS Ive got a 2011 Grizz 450
  17. Grizzly Electrical & Lighting
    Hope you guys can help, I'm having trouble with my grizzly again. After sitting for about a month I finally got some time off work and went out to start it so I can bring it in the garage and change the oil. Battery was dead, no biggie so I swap it out for my spare. A little background info: in...
  18. Grizzly Engine & Transmission
    Anyone know off hand what the spark plug gap should be on an 05 660 with no engine mods?
  19. Grizzly Tech Tips
    Hello...new here! I've been dealing with a no spark issue. I changed the coil and it started right up. Figured that was the fix. Couple days later it wouldn't start again. Changed the plug with a new one and it started right up. Took it to my buddies shop to change the wheel bearings and it...
  20. Looking to Buy
    WTB stock spark arestor for 700 grizzly (found) as title says I,am looking for a nice used stock muffler exhaust tip/ spark arrestor . anybody looking to go aftermarket ? i,ll buy your stock take off tip assy. bob in tn. 1-423-384-8938 [email protected]
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